Install a Dosatron Chlorine Injection Pump

Installing a chlorinator the right way is important for safe and clean water. When your system is set up correctly, the chlorine mixes evenly into the water and helps remove harmful germs. This gives you better protection for drinking water, irrigation, and other water needs.

A correct installation also reduces leaks, clogging, and downtime. It helps your Dosatron chlorinator run longer with fewer repairs. You save money on chemicals because the dosing stays accurate every time water flows through the system.

If a chlorinator is installed the wrong way, the water may not get enough chlorine, or it could get too much. This can damage pipes, harm crops or equipment, and make water unsafe for use. Following the proper steps helps you avoid these risks.

The chemical container plays an important role in chlorination because the Dosatron pulls the chlorine directly from it. Place the container close to the unit so the suction hose stays short and secure.

Keep the container away from heat, direct sunlight, or areas where it could be knocked over. Make sure the label on the container is readable and includes safety information. Storing chemicals correctly helps prevent spills, keeps the process safe, and protects operators from harmful exposure.

Once installation is complete, always test the system before regular use. This helps confirm that the unit is working correctly and delivering the right amount of chlorine.

Here’s a simple way to test:

1. Run water through the system for a few minutes.

2. Check the chemical suction hose to ensure chlorine is moving through it.

3. Use a test strip or chlorine meter to measure chlorine levels at the outlet.

4. Adjust the dosage if the reading is too high or too low.

Also look for leaks, loose fittings, air bubbles, or unusual sounds. Fix anything you notice right away. Testing gives you confidence that your water is clean and the equipment is protected.

When starting the Dosatron for the first time, follow these steps for proper setup and operation.

1. Begin by partially opening the water inlet valve.
   Press and hold the bleed button on the top of the Dosatron until a steady flow of water appears, indicating that air has been removed.
2. Release the button, then slowly open the water inlet valve – the Dosatron is self-priming.
   Operate it until your intended product is visible in the doser body through the plastic tube.The Dosatron's distinctive "click-clack" noise indicates successful operation. Remember that the priming time depends on factors like flow-rate and tube length.
3. Set the injection rate to maximum temporarily for efficient priming.
   The Dosatron is designed for fluids up to 104°F (40°C) and operates at pressures up to 85 PSI (6 bars). Protect against frost and excessive pressure risks, and size the installation to prevent water hammer

If your chlorinator does not seem to be working properly after installation, you can try a few quick troubleshooting steps. 

First, check that the suction hose is placed securely in the chemical solution and that all valves are fully open. If you hear a weak or uneven clicking sound, your water pressure may be too low. In that case, check your water supply to make sure the chlorinator is getting the flow it needs. 

If you see higher chlorine levels than expected, adjust the dosage setting to a lower amount. If the unit does not seem to prime correctly, release air by pressing the bleed button until water runs smoothly. 

Most common issues are easy to solve with a quick inspection. If problems continue, you can refer to the Dosatron manual or reach out to a Dosatron support expert for help.

Once your chlorinator is installed and running, taking good care of it will help it work properly for a long time. Check the suction hose and fittings regularly to make sure they are tight and free from wear. Flush the system if you ever switch to a new chemical product. 

Review the dosage setting often to confirm it still matches your water needs. For the best performance, follow a maintenance schedule that includes cleaning the strainer and inspecting internal parts. Simple care keeps the Dosatron system efficient and dependable every day.

Avoiding common installation mistakes will help your chlorinator work correctly from the start. One mistake is installing the unit in a location that is hard to reach. This can make future maintenance more difficult and lead to skipped inspections that affect dosing accuracy. Another common issue is leaving air trapped inside the system, which can stop chemicals from moving through the suction hose. 

Not tightening fittings enough can cause leaks, while overtightening can damage parts. This is also important to make sure the injection check valve is facing the correct direction to prevent backflow. Taking your time and double-checking your work can help you avoid these problems and ensure smooth operation from day one.

Sometimes, you may need extra help during installation or operation. If the system continues to show low dosing results, frequent air bubbles, or pressure problems even after troubleshooting, it may be time to contact a Dosatron expert. Support specialists can help identify the cause, recommend replacement parts, and guide you through proper setup.

Reaching out for help early can prevent bigger issues and protect your water system. Dosatron offers manuals, videos, and technical support to make sure every installation runs the way it should. You are never alone when installing or using your Dosatron chlorinator.

The instructional manual is a valuable resource providing essential precautions and insights for a successful Dosatron water treatment installation.

• Safety first
  During installation, operation, and maintenance of the Dosatron, safety should be the top priority. Utilize appropriate tools, wear protective clothing, and use eye protection. Exercise caution when handling hazardous substances.

• Flow and Pressure Considerations
  Adjustments should be made when there is no pressure in the Dosatron to maintain optimal functioning.

• Annual Replacement of Injection Seals
  To uphold precise dosing, injection seals should be replaced annually. This responsibility falls on the owner/operator to guarantee accurate and effective performance.

• Choosing the Right Installation Location
  Select an easily accessible location for the Dosatron and concentrate container that does not pose pollution risks. Properly label water lines with appropriate warnings to ensure safety and compliance.

It's important to include these insights in your installation and maintenance routine. This will help you use your Dosatron chlorinator safely and efficiently. To care for and use your Dosatron, follow these steps. Understand how Dosatron's technology works. Also, take precautions from the manual. This will help you create a complete approach.

Dosatron chlorinators are available in different sizes to match a wide range of water systems.

D14WL Low Flow Chlorinator

The  D14WL low-flow chlorinator is designed for applications with lower water usage, supporting flow rates from 0.05 to 14 gallons per minute. It runs entirely on water pressure and is NSF/ANSI/CAN 61 and 372 certified for use in potable water. This model is a reliable fit for small businesses, residential treatment setups, laboratories, and other compact systems where space and efficiency matter.

D40WL High Flow Chlorine Injection System

For operations that manage higher flow rates, the  D40WL high-flow chlorinator provides the same accurate, proportional dosing but handles up to 40 gallons per minute. This makes it well-suited for commercial facilities, industrial processes, food and beverage production, and multi-line water treatment. Because both models automatically adjust dosing based on water flow, they maintain consistent chlorine levels even when demand changes.